Flat Tube Straightening & Chipless Cutting Machine
The processing length and width of the flat pipe can be set and adjusted easily.
Use Servo motor to complete the shrinkage part and the pipes with different specifications.
Servo motor with high precision screw.
This equipment can automatically process flat tube coil material into the same size through straightening, leveling, cutting, shrinking mouth, pulling and so on.
Parameter
Parameter | Data | |
|---|---|---|
| Fitting material | W12-32mm the thickness 1.2-3mm can be reached by changing the aligning wheel | |
| Apply to perform | max outer diameterΦ1200mm | |
| Inner diameter | Φ450-500mm | |
| Width | W300-W350mm | |
| Weight | max300kg | |
| Cutting Length | 200-900mm/one cut：For the long tube, can do two cuts or multiple cuts. | |
| Cutting Rate | 44pipes/min:(L=500) | |
| Cutting Accuracy | <0.2mm:(L=500mm) | |
| Thickness tolerance | less than 0.02mm | |
Parameter | Data | |
|---|---|---|
| Width tolerance | less than 0.04mm | |
| For longitudinal bending Tolerance | 0.4mm/800mm | |
| For bending Tolerance | 0.8mm/800mm | |
| Total Power | 9 KW | |
| Voltage | 9 KW | |
| Voltage | AC380V 50HZ 60A | |
| Total | 3034kg | |
| Occupied Area | 16000（length）-2000（width）mm | |
Features
This fully integrated system processes W12–32mm flat tube coils (1.2–3mm thickness) via straightening, leveling, precision cutting, shrink-forming, and breaking in one continuous cycle. Capable of 44 cuts/minute (500mm length) with ±0.2mm dimensional accuracy, the 16m × 2m machine handles coils up to Φ1200mm diameter/300kg weight, ideal for automotive heat exchangers, HVAC, and refrigeration components.
Seamless End-to-End Automation
PLC-controlled workflow: Servo-driven feeding (600mm/s speed), auto-decoiling, and synchronized cutting/clamping eliminate manual handling.
Smart tooling swaps: Quick-change fixtures adapt shrinkage dies for multi-spec production (W12–32mm width, 1.2–3mm thickness).
Ultra-Precision Material Correction
Dual-stage leveling: Thickness: ≤0.02mm tolerance via quenched/chrome-plated rollers (CR12 steel, HRC 58-60). Straightness: ≤0.4mm/800mm bend tolerance after multi-roller alignment.
Burr-free cutting: Taiwan TBI linear guides + rolling blades ensure smooth ends (≤0.04mm width variance).
Rapid Adaptability
No-tool adjustments: Modify width via alignment rollers; thickness changes require only gear replacement.
Flexible cutting: Supports single/multiple cuts (200–900mm length) with hob or linear blade options.
Heavy-Duty Construction
Industrial components: Delta servo motors, hardened bearings, and welded steel frame sustain 300kg coil loads.
Space-optimized design: Modular decoiler (Φ1800×1700mm) and breaking unit (6–8mm stroke) streamline maintenance.
Application
Filter Dryer Line
Mesabi Tube Line
Pancake Coil Line
FAQ
Yes, the cooperation support will not end after waranty period. But the price of component for replacement should be at cost price, while in waranty period this price is free. In addition, if you offer a new order of equipment, the price could be communicated.
All 11 Types of Delivery Terms Accepted: EXW, FCA, FAS, FOB, CFR, CIF, CPT, CIP, DAT, DAP, DDP.
Yes, we could provide private label or white label services. Customization services are available according to your demands.
Yes. We provide on-site set up services. install, commissioning, calibration and debugging services are offered by our engineers. You can send us your lead time demands and we offer you ideal solusions.
Other than tube processing machines, we also provide fin and finned tube processing machines,including fin making machines andfinned tube processing machines.
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