Galvanized Steel / Bundy Tube Serpentine Bender
Top-down sawing with the machine head, multiple tubes cut at the same time.
The length can be adjusted in the system, with no left material.
Sawing chamfering speed, feed speed can be adjusted parametrically.
The galvanized steel/Bundy tube serpentine bender is an advanced automated machine designed to bend multiple small-diameter metal tubes for high productivity.
Parameter
Parameter | Data | |
|---|---|---|
| Tube Material | GI Steel Tube / Bundy tube | |
| Tube Diameter | Φ3-12mm | |
| Tube Wall Thickness | 0.3-1.0mm | |
| Bending Capacity | 1-15pcs / cycle | |
| Bending Angle | 1~180 degree | |
| Bending Radius | R15~R35 | |
| Bending Times | Up to 110 times/cycle | |
Parameter | Data | |
|---|---|---|
| Feeding length | 0-700mm/time, max. 3 times | |
| Worktable Size | Φ3000mm | |
| Control System | PLC control / Touch Screen | |
| Motor Power | 5.0KW | |
| Electric System | 380V, 50Hz, 3Phae (Customized) | |
| Dimension | 2200 x 1000 x 1580 mm (Excluded Table) | |
| Weight | About 1300 KG | |
Features
It integrates the entire bending production process from decoiling stock tubes to straightening, cutting, bending, and recoiling finished bent tubes in one continuous automated cycle.
Servo-Electric Bending Technology
At the core of the machine is the precision electric servo bend system, which uses advanced positional encoding and closed-loop feedback to ensure accurate and repeatable bends within 1/100th of a degree. The electric servo drive allows fast speeds while maintaining control and flexibility to program different bend locations, angles, and radii. This allows quick changeover to different bend configurations through the touchscreen HMI.
Integrated Tube Processing
What sets the machine apart is its fully integrated tube processing capabilities. The servo-driven rotary stock reel and straightener can handle galvanized steel and Bundy tubes from 3-12mm diameter and 0.3-1.0mm thickness. Tubes are straightened using a 5-roller progressive straightening system to remove coil curvature and prepare the tubes for precise bending.
An additional benefit is the availability of an integrated tube cutting station, which makes precise length cuts using clamping and rotary shear techniques. This avoids secondary operations and ensures cut quality. The servo feeding carriage then feeds the straight-cut tubes to the bending section in programmed incremental lengths.
Bending Section
The bending mechanism provides a 180-degree capability for making complex shapes. Precision machined bend dies help flow material efficiently around tight radii without defects. The Rotary table provides an expanded Φ3000mm work envelope to contain the bent tube shapes.
Controls & Enclosure
The machine is operated through an industrial touchscreen HMI that facilitates easy bending program creation, recall, editing, and customization. The proprietary controller coordinates all servo motions and processes to automate tube processing and bending motion sequencing. Safety is ensured via guarding and door interlocks around the enclosure, reducing noise emissions.
Application
Filter Dryer Line
Mesabi Tube Line
Pancake Coil Line
FAQ
Yes, the cooperation support will not end after waranty period. But the price of component for replacement should be at cost price, while in waranty period this price is free. In addition, if you offer a new order of equipment, the price could be communicated.
All 11 Types of Delivery Terms Accepted: EXW, FCA, FAS, FOB, CFR, CIF, CPT, CIP, DAT, DAP, DDP.
Yes, we could provide private label or white label services. Customization services are available according to your demands.
Yes. We provide on-site set up services. install, commissioning, calibration and debugging services are offered by our engineers. You can send us your lead time demands and we offer you ideal solusions.
Other than tube processing machines, we also provide fin and finned tube processing machines,including fin making machines andfinned tube processing machines.
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