Integrated Tube Straightening-Cutting And End Forming Machine

Tube end forming process can be customized as shrinking, flaring, milling, etc.
Tube feeding by servo motor driven system to ensure high accuracy feed.
Both vertical and horizontal straightening roller to ensure tube straightness.
Automatic unloading system after cutting and end forming process.
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In our industry, tube processing holds significant importance for a variety of applications. Integrated tube straightening-cutting and end-forming machines are the epitome of automation, combining multiple operations into one seamless process. These machines are designed to be remarkably productive, enhancing both the quality and efficiency of the tube manufacturing process.

Parameter

Parameter
Data
Tube MaterialCopper / Aluminum / Bundy tube
Tube SizeΦ4-12mm, WT=0.5-1.0mm
Cutting Length50mm < L< 4000mm
Work CapacityOne tube
Feeding Stroke<450mm
Work speed6 times/min L=500mm (without end forming)
3 times/min L=500mm (with end forming)
Parameter
Data
Linear accuracy3mm/1000mm
Positioning accuracy≤±0.3mmwhen L<1000mm
±0.40mmwhen L >1000mm
Electric System380V, 50Hz, 3Phae (Customized)
Air Supply0.65-0.80MPa
Dimension2200 x 700 x 1300 mm
Weight700 KG

Features

BOBO Machine’s fully automated system processes Ø4–12mm copper/aluminum tubes (0.5–1.0mm wall) with integrated precision straightening, chipless cutting (±0.3mm accuracy), and CNC-controlled end forming (flaring/beading) in a single cycle. Engineered for HVAC, automotive, and refrigeration workflows, this 2.2×0.7m solution delivers up to 6 cycles/min (500mm tubes) with zero secondary handling, reducing production time by 60%.

All-in-One Precision Processing

3-step automation: Simultaneously straightens (≤3mm/1m linear tolerance), cuts to 50–4000mm lengths (±0.3mm @<1m), and forms ends (flaring/beading/tapering). CNC-driven repeatability: TECO servo motors + Omron encoder ensure ≤0.40mm positional accuracy beyond 1,000mm.

Material-Smart Flexibility

Processes copper/aluminum/stainless tubes without tooling swaps. Adapts to variable wall thickness (0.5–1.0mm) via HMI presets.

Lean Production Architecture

450mm feeding stroke + auto-unloading: Achieves 6 cycles/min (raw tube) or 3 cycles/min (with end forming). Compact 700kg footprint reduces factory space by 40% vs. multi-station setups.

Safety-Engineered Automation

Smart safeguards: Auto-shutdown on jam detection + Schneider contactors for overload protection. 0.65–0.8MPa pneumatic system: Enables burr-free end forming without hydraulic fluids.

Application

WOT Condenserline

Filter Dryer Line

Mesabi Tube Line

Pancake Coil Line

FAQ

Yes, the cooperation support will not end after waranty period. But the price of component for replacement should be at cost price, while in waranty period this price is free. In addition, if you offer a new order of equipment, the price could be communicated.

All 11 Types of Delivery Terms Accepted: EXW, FCA, FAS, FOB, CFR, CIF, CPT, CIP, DAT, DAP, DDP.

Yes, we could provide private label or white label services. Customization services are available according to your demands.

Yes. We provide on-site set up services. install, commissioning, calibration and debugging services are offered by our engineers. You can send us your lead time demands and we offer you ideal solusions.

Other than tube processing machines, we also provide fin and finned tube processing machines,including fin making machines andfinned tube processing machines.

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