Wire On Tube Condenser Welding Machine

Adjustable secondary voltage to ensures optimal welding performance and quality.
High short-circuit current to ensure reliable and consistent welding results.
Network voltage floating Compensation to ensures consistent welding performance and minimizes the impact of power supply variations.
Multiple Welder Pressurized Curves.
Extensive Storage of Welding Models.
Large Effective Welding Area.
Adjustable Electrode Strokes.
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The Wire On Tube Condenser Welding Machine (Model: MF-160-6) is a high-performance equipment designed for efficient and precise welding of wires onto tube condensers. With a rated capacity of 160KVA and a duty cycle of 50%, this machine is capable of handling demanding welding applications in industrial settings.

Parameter

Model
MF-160-6
Input PowerThree-phase four-wire 380V±10% 50HZ
Rated Capacity160KVA
Rated Duty-cycle50%
Adjustable Steps of Secondary Voltage2 Steps
Maximum Secondary Short-circuit Current40KA
Transformer Insulation GradeGrade F
Network Voltage Floating CompensationWhen the rated value of network voltage fluctuates within±10%,
The secondary voltage will be ≤±3%
Model
MF-160-6
Welder Pressurized Curves3 types
Storage of Welding Models101 types
Effective Welding Length1270mm
Effective Welding Width600mm
Upper Electrode Stroke80mm
Lower Electrode Adjustable Stroke30mm
Size of Row Welding20x100mm

Features

A heavy-duty 160KVA industrial welder for high-volume wire-to-tube condenser manufacturing, engineered to handle 50% duty cycles with ±3% voltage stability under grid fluctuations. Combines Grade F insulation, dual-voltage adjustments (40KA max current), and a 1270×600mm welding zone to support rapid row welding (20×100mm) for HVAC, refrigeration, and automotive heat exchangers.

Adaptive Power & Stability Control

Two-step secondary voltage adjustment (40KA max short-circuit current) paired with auto-compensating circuitry ensures welding consistency (±3% voltage tolerance) despite ±10% grid fluctuations—critical for aluminum/copper wire fusion.

Intelligent Welding Parameter Management

Operators access 101 stored weld profiles and three pressurized curve modes via the PLC interface, enabling single-touch optimization for material thicknesses (0.5–3mm) or wire densities without manual recalibration.

Oversized Workspace with Precision Tooling

The 1270mm-length × 600mm-width bed accommodates large condensers, while servo-driven upper/lower electrodes (80mm/30mm strokes) enable micro-adjustments for uniform wire contact pressure across complex geometries.

Industrial-Grade Durability

Rigid 380V three-phase construction with air-cooled transformers withstands 24/7 operation. Safety interlocks, overload protection, and F-grade insulation comply with ISO能耗 standards for hazardous environments.

Application

WOT Condenserline

Filter Dryer Line

Mesabi Tube Line

Pancake Coil Line

FAQ

Yes, the cooperation support will not end after waranty period. But the price of component for replacement should be at cost price, while in waranty period this price is free. In addition, if you offer a new order of equipment, the price could be communicated.

All 11 Types of Delivery Terms Accepted: EXW, FCA, FAS, FOB, CFR, CIF, CPT, CIP, DAT, DAP, DDP.

Yes, we could provide private label or white label services. Customization services are available according to your demands.

Yes. We provide on-site set up services. install, commissioning, calibration and debugging services are offered by our engineers. You can send us your lead time demands and we offer you ideal solusions.

Other than tube processing machines, we also provide fin and finned tube processing machines,including fin making machines andfinned tube processing machines.

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