Category
EN

Products

APPLICATION

Find whole line solution here

LEARN MORE

Copper-Aluminum Tube Insert Resistance Welding Machine


1. Patented special designed free adjustable electrode base calibrating system.
2. Welding stroke control to ensure the welding quality.
3. Special customized welding transformer to get the stable welding performance.
4. Adjustable secondary welding current in 8 grades.
  • Introduction
  • Parameter
  • Features
  • Application
Introduction
The Copper-Aluminum Tube Insert Resistance Welding Machine is a specialized equipment designed for joining copper tubes with aluminum tubes using resistance welding technology. This machine is capable of welding tubes with diameters ranging from 6mm to 10mm and wall thicknesses between 0.5mm and 1.5mm, making it suitable for various applications in the HVAC, refrigeration, and automotive industries.
 
The machine features a welding capacity of 50KVA and offers adjustable output voltage with 8 grades, allowing operators to fine-tune the welding parameters according to the specific requirements of the application. With a welding speed of 5-7 seconds per piece, the machine enables efficient and high-quality welding of copper-aluminum tube inserts.
 
The Copper-Aluminum Tube Insert Resistance Welding Machine operates on a 3-phase input voltage ranging from 380V to 450V and requires an air pressure of 0.5-0.6MPa for proper functioning. The machine is equipped with a PLC control system and a touchscreen interface, providing user-friendly operation and precise control over the welding process.
 
With compact dimensions of 800 x 550 x 1520 mm and a weight of approximately 600 kg, the machine offers a space-saving solution without compromising on performance and reliability.
Parameter
  Parameter Data
1 Tube Material Copper tube + Aluminum tube
2 Tube Diameter Φ6-10mm
3 Tube Wall Thickness 0.5-1.5mm
4 Welding Speed 5-7 seconds/pic
5 Welding capacity 50KVA
6 Output Voltage 8 Grades, Adjustable.
7 Input Voltage 380-450V, 3Phase
8 Air Pressure 0.5-0.6MPa
10 Control System PLC control / Touch Screen
13 Dimension 800 x 550 x 1520 mm
14 Weight About 600 KG

Features
1.Material Compatibility: The Copper-Aluminum Tube Insert Resistance Welding Machine is specifically designed for welding copper tubes with aluminum tubes, addressing the unique challenges associated with joining these dissimilar materials. This feature makes the machine an ideal choice for industries that require reliable and high-quality copper-aluminum tube connections.
 
2.Adjustable Output Voltage: With 8 grades of adjustable output voltage, the machine allows operators to precisely control the welding parameters to suit different tube sizes, materials, and application requirements. This adjustability ensures optimal welding results and minimizes the risk of defects or inconsistencies.
 
3.Efficient Welding Speed: The machine offers a welding speed of 5-7 seconds per piece, enabling high productivity and reducing overall cycle times. This efficient welding speed helps manufacturers meet production targets and improve overall operational efficiency.
 
4.PLC Control and Touch Screen Interface: The Copper-Aluminum Tube Insert Resistance Welding Machine is equipped with a PLC control system and a touch screen interface, providing intuitive and user-friendly operation. The PLC system ensures precise control over the welding process, while the touch screen interface allows operators to easily set parameters, monitor the welding progress, and make necessary adjustments.
 
5.Wide Range of Tube Sizes: With the ability to weld tubes with diameters ranging from 6mm to 10mm and wall thicknesses between 0.5mm and 1.5mm, the machine offers flexibility in terms of the tube sizes it can accommodate. This wide range of compatible tube sizes makes the machine suitable for various applications and industries.
 
6.Design: Despite its powerful welding capacity, the Copper-Aluminum Tube Insert Resistance Welding Machine features a compact design with dimensions of 800 x 550 x 1520 mm. This space-saving design allows for easy integration into existing production lines or workshop setups, optimizing floor space utilization.
 
The Copper-Aluminum Tube Insert Resistance Welding Machine is a reliable and efficient solution for joining copper tubes with aluminum tubes. Its material compatibility, adjustable output voltage, efficient welding speed, PLC control, and touch screen interface, a wide range of compatible tube sizes, and compact design make it an excellent choice for manufacturers seeking high-quality and versatile copper-aluminum tube welding equipment.
 

Application

WOT Condenser Line

Filter Dryer Line

Mesabi Tube Line

Pancake Coil Line